Boeing-Vertol CH-47F CHINOOK

Shown here as a model in scale of 1 : 9.3 – built by Dieter Störig

The Boeing CH-47 Chinook is an American twin-engine, tandem rotor, heavy-lift helicopter developed by American rotorcraft company Vertol and manufactured by Boeing Vertol (later known as Boeing Rotorcraft Systems). The CH-47 is among the heaviest lifting Western helicopters. Its name, Chinook, is from the Native American Chinook people of modern-day Washington state.

The Chinook was originally designed by Vertol, who had begun work in 1957 upon a new tandem rotor helicopter, designated as the Vertol Model 107 or V-107. Around the same time, the United States Department of the Army announced its intention to replace the piston engine-powered Sikorsky CH-37 Mojave with a new, gas turbine-powered helicopter. During June 1958, the U.S. Army ordered a small number of V-107s from Vertol under the YHC-1Adesignation; following testing, it came to be considered by some Army officials to be too heavy for the assault missions and too light for transport purposes. While the YHC-1A would be improved and adopted by the U.S. Marine Corps as the CH-46 Sea Knight, the Army sought a heavier transport helicopter, and ordered an enlarged derivative of the V-107 with the Vertol designation Model 114. Initially designated as the YCH-1B, on 21 September 1961, the preproduction rotorcraft performed its maiden flight. In 1962, the HC-1B was re-designated CH-47A under the 1962 United States Tri-Service aircraft designation system.

The Chinook possesses several means of loading various cargoes, including multiple doors across the fuselage, a wide loading ramp located at the rear of the fuselage and a total of three external ventral cargo hooks to carry underslung loads as well. Capable of a top speed of 170 knots (196 mph, 315 km/h), upon its introduction to service in 1962, the helicopter was considerably faster than contemporary 1960s utility helicopters and attack helicopters, and is still one of the fastest helicopters in the US inventory. Improved and more powerful versions of the Chinook have also been developed since its introduction; one of the most substantial variants to be produced was the CH-47D, which first entered service in 1982; improvements from the CH-47C standard included upgraded engines, composite rotor blades, a redesigned cockpit to reduce workload, improved and redundant electrical systems and avionics, and the adoption of an advanced flight control system. It remains one of the few aircraft to be developed during the early 1960s – along with the fixed-wing Lockheed C-130 Hercules cargo aircraft – that had remained in both production and frontline service for over 50 years.

The military version of the helicopter has been subject to numerous export sales from nations across the world, typically using it as heavy-lift rotorcraft in a military context; the U.S. Army and the Royal Air Force (see Boeing Chinook (UK variants)) have been its two largest users. The civilian version of the Chinook is the Boeing Vertol 234. It has been used for a variety of purposes by a range of different civil operators, having often been used for passenger and cargo transport, along with niche roles such as aerial firefighting and to support various industrial activities, including logging, construction, and oil extraction.

Design and development

Background

During late 1956, the United States Department of the Army announced its intention to replace the Sikorsky CH-37 Mojave, which was powered by piston engines, with a new, gas turbine-powered helicopter. Turbine engines were also a key design feature of the smaller UH-1 “Huey” utility helicopter. Following a design competition, in September 1958, a joint Army–Air Force source selection board recommended that the Army procure the Vertol-built medium transport helicopter. However, funding for full-scale development was not then available, and the Army vacillated on its design requirements. Some officials in Army Aviation thought that the new helicopter should be operated as a light tactical transport aimed at taking over the missions of the old piston-engined Piasecki H-21 and Sikorsky H-34 helicopters, and be consequently capable of carrying about 15 troops (one squad). Another faction in Army Aviation thought that the new helicopter should be much larger, enabling it to be able to airlift large artillery pieces and possess enough internal space to carry the new MGM-31 “Pershing” Missile System.

During 1957, Vertol commenced work upon a new tandem-rotor helicopter, designated as the Vertol Model 107 or V-107. During June 1958, the U.S. Army awarded a contract to Vertol for the acquisition of a small number of the rotorcraft, giving it the YHC-1A designation. As ordered, the YHC-1A possessed the capacity to carry a maximum of 20 troops. Three underwent testing by the Army for deriving engineering and operational data. However, the YHC-1A was considered by many figures within the Army users to be too heavy for the assault role while too light for the more general transport role.Accordingly, a decision was made to procure a heavier transport helicopter and, at the same time, upgrade the UH-1 “Huey” to serve as the needed tactical troop transport. The YHC-1A would be improved and adopted by the Marines as the CH-46 Sea Knight in 1962. As a result, the Army issued a new order to Vertol for an enlarged derivative of the V-107, known by internal company designation as the Model 114, which it gave the designation of HC-1B. On 21 September 1961, the preproduction Boeing Vertol YCH-1B made its initial hovering flight. During 1962, the HC-1B was redesignated the CH-47A under the 1962 United States Tri-Service aircraft designation system; it was also named “Chinook” after the Chinook people of the Pacific Northwest.

The CH-47 is powered by two Lycoming T55 turboshaft engines, mounted on each side of the helicopter’s rear pylon and connected to the rotors by drive shafts. Initial models were fitted with engines rated at 2,200 horsepower each. The counter-rotating rotors eliminate the need for an antitorque vertical rotor, allowing all power to be used for lift and thrust. The ability to adjust lift in either rotor makes it less sensitive to changes in the center of gravity, important for the cargo lifting and dropping. While hovering over a specific location, a twin-rotor helicopter has increased stability over a single rotor when weight is added or removed, for example, when troops drop from or begin climbing up ropes to the aircraft, or when other cargo is dropped. If one engine fails, the other can drive both rotors. The “sizing” of the Chinook was directly related to the growth of the Huey and the Army’s tacticians’ insistence that initial air assaults be built around the squad. The Army pushed for both the Huey and the Chinook, and this focus was responsible for the acceleration of its air mobility effort.

Improved and later versions

Improved and more powerful versions of the CH-47 have been developed since the helicopter entered service. The U.S. Army’s first major design leap was the now-common CH-47D, which entered service in 1982. Improvements from the CH-47C included upgraded engines, composite rotor blades, a redesigned cockpit to reduce pilot workload, improved and redundant electrical systems, an advanced flight control system, and improved avionics. The latest mainstream generation is the CH-47F, which features several major upgrades to reduce maintenance, digitized flight controls, and is powered by two 4,733-horsepower Honeywell engines.

A commercial model of the Chinook, the Boeing-Vertol Model 234, is used worldwide for logging, construction, fighting forest fires, and supporting petroleum extraction operations. In December 2006, Columbia Helicopters Inc purchased the type certificate of the Model 234 from Boeing. The Chinook has also been licensed to be built by companies outside the United States, such as Elicotteri Meridionali (now AgustaWestland) in Italy and Kawasaki in Japan.

Variants

HC-1B

The pre-1962 designation for Model 114 development aircraft that would be redesignated CH-47 Chinook

CH-47A

The all-weather, medium-lift CH-47A Chinook was powered initially by Lycoming T55-L-5 engines rated at 2,200 horsepower (1,640 kW), but then replaced by the T55-L-7 rated at 2,650 hp (1,980 kW) engines or T55-L-7C engines rated at 2,850 hp (2,130 kW). The CH-47A had a maximum gross weight of 33,000 lb (15,000 kg), allowing for a maximum payload around 10,000 lb (4,500 kg)Initial delivery of the CH-47A Chinook to the U.S. Army was in August 1962. A total of 349 were built.

ACH-47A

The ACH-47A was originally known as the Armed/Armored CH-47A (or A/ACH-47A). It was officially designated ACH-47A as a U.S. Army Attack Cargo Helicopter, and unofficially referred to as Guns A Go-Go. Four CH-47A helicopters were converted to gunships by Boeing Vertol in late 1965. Three were assigned to the 53rd Aviation Detachment in South Vietnam for testing, with the remaining one retained in the U.S. for weapons testing. By 1966, the 53rd was redesignated the 1st Aviation Detachment (Provisional) and attached to the 228th Assault Support Helicopter Battalion of the 1st Cavalry Division (Airmobile). By 1968, only one gunship remained, and logistical concerns prevented more conversions. It was returned to the United States, and the program stopped.

The ACH-47A carried five M60D 7.62 × 51 mm machine guns or M2HB .50-caliber machine guns, provided by the XM32 and XM33 armament subsystems, two M24A1 20 mm cannons, two XM159B/XM159C 19-Tube 2.75-inch (70 mm) rocket launchers or sometimes two M18/M18A1 7.62 × 51 mm gun pods, and a single M75 40 mm grenade launcher in the XM5/M5 armament subsystem (more commonly seen on the UH-1 series of helicopters). The surviving aircraft, Easy Money, has been restored and is on display at Redstone Arsenal, Alabama.

CH-47B

The CH-47B was an interim solution while Boeing worked on a more substantially improved CH-47C. The CH-47B was powered by two Lycoming T55-L-7C 2,850 shp (2,130 kW) engines. It featured a blunted rear rotor pylon, redesigned asymmetrical rotor blades, and strakes along the rear ramp and fuselage to improve flying characteristics. It could be equipped with two door-mounted M60D 7.62 mm NATO machine guns on the M24 armament subsystem and a ramp-mounted M60D using the M41 armament subsystem. Some CH-47 “bombers” were equipped to drop tear gas or napalm from the rear cargo ramp onto NLF (Việt Cộng) bunkers. The CH-47B could be equipped with a hoist and cargo hook. The Chinook proved especially valuable in “Pipe Smoke” aircraft recovery missions. The “Hook” recovered about 12,000 aircraft valued at over $3.6 billion during the war; 108 were built.

CH-47C

The CH-47C principally featured more powerful engines and transmissions.Three sub-versions were built; the first had Lycoming T55-L-7C engines delivering 2,850 shp (2,130 kW). The “Super C” included Lycoming T55-L-11 engines delivering 3,750 shp (2,800 kW), an upgraded maximum gross weight of 46,000 lb (21,000 kg), and a pitch stability augmentation system. The T55-L-11 engines suffered difficulties, as they had been hurriedly introduced to increase payload; thus, they were temporarily replaced by the more reliable Lycoming T55-L-7C. The type was distinguishable from the standard “C” by the uprated maximum gross weight.

The type was unable to receive FAA certification to engage in civil activities due to the nonredundant hydraulic flight boost system drive. A redesign of the hydraulic boost system drive was incorporated in the succeeding CH-47D, allowing that model to achieve certification as the Boeing Model 234. A total of 233 CH-47Cs were built. Canada bought a total of eight CH-47Cs; deliveries of the type began in 1974. Receiving the Canadian designation “CH-147″, these were fitted with a power hoist above the crew door; other changes included a flight engineer station in the rear cabin: Boeing referred to the configuration as the “Super C”. The CH-47C was used widely during the Vietnam War, eventually replacing the older H-21 Shawnee in the combat assault support role.

CH-47D

The CH-47D shares the same airframe as earlier models, the main difference being the adoption of more powerful engines. Early CH-47Ds were originally powered by two T55-L-712 engines, the most common engine is the later T55-GA-714A. With its triple-hook cargo system, the CH-47D can carry heavy payloads internally and up to 26,000 pounds (12 t) (such as 40-foot or 12-metre containers) externally. It was first introduced into service in 1979. In air assault operations, it often serves as the principal mover of the 155 mm M198 howitzer, accompanying 30 rounds of ammunition, and an 11-man crew. The CH-47D also has advanced avionics, such as the Global Positioning System. Nearly all US Army CH-47D were conversions from previous A, B, and C models, a total of 472 being converted. The last U.S. Army CH-47D built was delivered to the U.S. Army Reserve, located at Fort Hood, Texas, in 2002.

The Netherlands acquired all seven of the Canadian Forces’ surviving CH-147s and upgraded them to CH-47D standard. Six more new-build CH-47Ds were delivered in 1995 for a total of 13. The Dutch CH-47Ds feature a number of improvements over U.S. Army CH-47Ds, including a long nose for Bendix weather radar, a “glass cockpit”, and improved T55-L-714 engines. As of 2011, the Netherlands shall upgrade 11 of these which will be updated to the CH-47F standard at a later date. As of 2011, Singapore has 18 CH-47D/SDs, which includes twelve “Super D” Chinooks, in service.In 2008, Canada purchased 6 CH-47Ds from the U.S. for the Canadian Helicopter Force Afghanistan for $252 million.^[62][63] With 1 CH-47D loss, the remaining 5 CH-47D were returned by Canada in 2011 after their mission in Afghanistan was over.

MH-47D

The MH-47D variant was developed for special forces operations and has inflight refueling capability, a fast rope-rappelling system, and other upgrades. The MH-47D was used by U.S. Army 160th Special Operations Aviation Regiment. 12 MH-47D helicopters were produced. Six were conversions from CH-47A models and six were conversions from CH-47C models.

MH-47E

The MH-47E has been used by U.S. Army Special Operations. Beginning with the E-model prototype manufactured in 1991, a total of 26 Special Operations Aircraft was produced. All aircraft were assigned to 2–160th SOAR(A) “Nightstalkers”, home based at Fort Campbell, Kentucky. E models were conversions from existing CH-47C model airframes. The MH-47E has similar capabilities as the MH-47D, but includes an increased fuel capacity similar to the CH-47SD and terrain following/terrain avoidance radar.

In 1995, the Royal Air Force ordered eight Chinook HC3s, effectively a low-cost version of the MH-47E for the special operations role. They were delivered in 2001, but never entered operational service due to technical issues with their avionics fit, unique to the HC3. In 2008, work started to revert the HC3s to HC2 standard, to enable them to enter service. They have since been upgraded to HC5 standard with a digital automated flight control system.

CH-47F

In 2001, the first CH-47F, an upgraded CH-47D, made its maiden flight; the first production model rolled out on 15 June 2006 at Boeing’s facility in Ridley Park, Pennsylvania, and first flew on 23 October 2006. Upgrades include 4,868-shaft-horsepower (3,630 kW) Honeywell engines and the airframe featuring greater single-piece construction to lower maintenance requirements. The milled construction reduces vibration, as well as inspection and repair needs, and eliminates flexing points to increase service life. The CH-47F can fly at speeds of over 175 mph (282 km/h) with a payload of more than 21,000 lb (9.5 t). New avionics include a Rockwell Collins Common Avionics Architecture System (CAAS) cockpit, and BAE Systems’ Digital Advanced Flight Control System (DAFCS). AgustaWestland assembles the CH-47F under license, known as the Chinook ICH-47F, for several customers. Boeing delivered 48 CH-47Fs to the U.S. Army through August 2008; at that time Boeing announced a $4.8 billion contract with the Army for 191 Chinooks.

In February 2007, the Royal Netherlands Air Force became the first international customer, ordering six CH-47Fs, expanding their fleet to 17. On 10 August 2009, Canada signed a contract for 15 extensively modified and upgraded CH-47Fs for the Royal Canadian Air Force, later delivered in 2013–14 with the Canadian designation CH-147F. On 15 December 2009, Britain announced its Future Helicopter Strategy, including the purchase of 24 new CH-47Fs to be delivered from 2012. Australia ordered seven CH-47Fs in March 2010 to replace its six CH-47Ds between 2014 and 2017.In late 2015, Australia has sought permission to order three more CH-47Fs. In September 2015 India approved purchase of 15 CH-47F Chinooks. On 7 November 2016, Singapore announced that the CH-47F would replace its older Chinooks, which had been in service since 1994. This would enable the Republic of Singapore Air Force to meet its requirements for various operations, including Search and Rescue (SAR), Aeromedical Evacuation (AME), and Humanitarian Assistance and Disaster Relief (HADR) operations.

A CH-47F Block 2 is planned to be introduced after 2020. The Block 2 aims for a payload of 22,000 lb (10,000 kg) with 4,000 ft (1,200 m) and 95 °F (35 °C) high and hot hover performance, eventually increased up to 6,000 ft (1,800 m), to carry the Joint Light Tactical Vehicle; maximum takeoff weight would be raised to 24,500 kg (54,000 lb). It features the composite-based Advanced Chinook Rotor Blade (derived from the cancelled RAH-66 Comanche) 20% more powerful Honeywell T55-715 engines, and the active parallel actuator system (APAS); the APAS enhances the digital advanced flight-control system, providing an exact torque split between the rotors for greater efficiency. A new fuel system combines the three fuel cells in each sponson into one larger fuel cell and eliminating intracell fuel transfer hardware, reducing weight by 90 kg (200 lb) and increasing fuel capacity. Electrical capacity is increased by three 60 kVA generators.

The U.S. Army plans for a Block 3 upgrade after 2025, which could include a new 6,000 shp-class engine with boosted power capacity of the transmission and drive train developed under the future affordable turbine engine (FATE) program and a lengthened fuselage. The Future Vertical Lift program plans to begin replacing the Army’s rotorcraft fleet in the mid-2030s, initially focusing on medium-lift helicopters, thus the CH-47 is planned to be in service beyond 2060, over 100 years after first entering service.

MH-47G

The MH-47G Special Operations Aviation (SOA) version is currently being delivered to the U.S. Army. It is similar to the MH-47E, but features more sophisticated avionics including a digital Common Avionics Architecture System (CAAS). The CAAS is a common glass cockpit used by different helicopters such as MH-60K/Ls, CH-53E/Ks, and ARH-70As.The MH-47G also incorporates all of the new sections of the CH-47F.

The new modernization program improves MH-47D and MH-47E Special Operations Chinooks to the MH-47G design specs. A total of 25 MH-47E and 11 MH-47D aircraft were upgraded by the end of 2003. In 2002 the army announced plans to expand the Special Operations Aviation Regiment via an additional 12 MH-47G helicopters. The final MH-47G Chinook was delivered to the U.S. Army Special Operations Command on 10 February 2011. Modernization of MH-47D/E Chinooks to MH-47G standard is due for completion in 2015.

The British MOD confirmed that while the US does not currently export the model, the two countries are currently in discussion regarding the MH-47G.

CH-47J

The CH-47J is a medium-transport helicopter for the Japan Ground Self-Defense Force (JGSDF), and the Japan Air Self-Defense Force (JASDF). The differences between the CH-47J and the CH-47D are the engine, rotor brake and avionics, for use for general transportation, SAR and disaster activity like U.S. forces. The CH-47JA, introduced in 1993, is a long-range version of the CH-47J, fitted with an enlarged fuel tank, an AAQ-16 FLIR in a turret under the nose, and a partial glass cockpit. Both versions are built under license in Japan by Kawasaki Heavy Industries, who produced 61 aircraft by April 2001.

The Japan Defense Agency ordered 54 aircraft of which 39 were for the JGSDF and 15 were for the JASDF. Boeing supplied flyable aircraft, to which Kawasaki added full avionics, interior, and final paint. The CH-47J model Chinook (N7425H) made its first flight in January 1986, and it was sent to Kawasaki in April. Boeing began delivering five CH-47J kits in September 1985 for assembly at Kawasaki.

HH-47

On 9 November 2006, the HH-47, a new variant of the Chinook based on the MH-47G, was selected by the U.S. Air Force as the winner of the Combat Search and Rescue (CSAR-X) competition. Four development HH-47s were to be built, with the first of 141 production aircraft planned to enter service in 2012. However, in February 2007 the contract award was protested and the GAO ordered the CSAR-X project to be re-bid.The CSAR-X program was again terminated in 2009. In February 2010, the USAF announced plans to replace aging HH-60G helicopters, and deferred secondary combat search and rescue requirements calling for a larger helicopter.

Other export models

The Royal Air Force version of the CH-47C is designated Chinook HC1; its versions of the CH-47D are designated Chinook HC2 and HC2A.

The export version of the CH-47C Chinook for the Italian Army was designated “CH-47C Plus”.

The HH-47D is a search and rescue version for the Republic of Korea Air Force. The CH-47DG is an upgraded version of the CH-47C for Greece. While the CH-47SD (also known as the “Super D”) is a modified variant of the CH-47D, with extended range fuel tanks and higher payload carrying capacity; the CH-47SD is currently in use by the Republic of Singapore Air Force, Hellenic Army and the Republic of China Army.

Eight CH-47Cs were delivered to the Canadian Forces in 1974. These helicopters were in Canadian service until 1991, with the designation CH-147. These aircraft were subsequently sold to the Netherlands and are now operated by the Royal Netherlands Air Force as CH-47Ds. Older aircraft will be phased out by 2020 and replaced by CH-47F-NL models.

Civilian models

• Model 234LR (long range): Commercial transport helicopter. The Model 234LR can be fitted out as an all-passenger, all-cargo, or cargo/passenger transport helicopter.
• Model 234ER (extended range): Commercial transport version.
• Model MLR (multi-purpose long range): Commercial transport version.
• Model 234UT (utility transport): Utility transport helicopter.
• Model 414: The Model 414 is the international export version of the CH-47D. It is also known as the CH-47D International Chinook.

Derivatives

In 1969, work on the experimental Model 347 was begun. It was a CH-47A with a lengthened fuselage, four-blade rotors, detachable wings mounted on top of the fuselage and other changes. It first flew on 27 May 1970 and was evaluated for a few years.

In 1973, the Army contracted Boeing to design a “Heavy Lift Helicopter” (HLH), designated XCH-62A. It appeared to be a scaled-up CH-47 without a conventional body, in a configuration similar to the S-64 Skycrane (CH-54 Tarhe), but the project was canceled in 1975. The program was restarted for test flights in the 1980s and was again not funded by Congress. The scaled-up model of the HLH was scrapped in late 2005 at Fort Rucker, Alabama.

Text from Wikipedia, the free encyclopedia

 ⇐   back